Shift Fitter

Position Title

Shift FitterPosition Type

Regular

Full

TimePosition Location

MehsanaGrade

Grade 01Requisition ID

35665Job DetailsFunction

Department

Maintenance Global Job Grade Job Title

Technician

Mechanical Operation Region

APEMA

India Global Job Grade

02Position SummaryTechnician

Mechanical OperationResponsibilities And AccountabilitiesTo carry out mechanical maintenance to all areas of the factory

keeping equipment running at optimum efficiency with minimum costs

Undertake maintenance that minimizes downtime

follow up to prevent reoccurrence

He must have 5 to 10 years of hard core maintenance experience in process industry and good knowledge of pumps

valves

bearings

conveyer belt

gear boxes

lubricant used in bearing and pump

gear box

vacuum pumps

alignment setting

compressors

components and its maintenance

reasons for bearing failure etc

He must have knowledge of preventive maintenance

benefits of preventive maintenance and various types of predictive maintenance methodologies

Responsible for completing assigned planned

scheduled Maintenance Tasks and unplanned

reactive

corrective activities to maintain the function and reliability of assigned assets efficiently and effectivelyCarry out assigned scheduled maintenance tasks in a safe

food safe and environmentally safe way and to the expected qualityWork with operations team to address urgent equipment defects and act on opportunity windowsSupport ongoing reliability improvements for equipment and participate in Problem Solving Exercises as requiredProvide accurate and timely feedback and completion of assigned work orders with all required informationRaise Notifications for identified corrective work requirements

Confirms time and TECOs work ordersWork Order AccuracyRaising NotificationsPlanned

Unplanned Maintenance TasksPlanned maintenance

Ensures operation of machinery and mechanical equipment by completing preventive maintenance requirements

Locates sources of problems by observing mechanical devices in operation

listening for problems

using careful measuring and testing instruments report using CMMS package

SAP

Responsible for shift mechanical maintenance work

Assemble

install

test

and maintain mechanical equipment

applications

device using hand tools and power tools

Carry out follow up work

visual and PM checks

as scheduled on CMMS

SAP

Carry out lubrication to plant as scheduleCarry out routine adjustments to prolong equipment lifeFabricates

welding

repair parts by using machine shop instrumentation and equipment

Communicate with operators to establish early equipment failure

Maintains equipment

parts

and inventories

anticipating needed equipment

parts

and supplies

placing work order in SAP

Prepares mechanical maintenance reports by collecting

analyzing

and summarizing information and trends

Carry out predictive maintenance activities like vibration monitoring etc

on moving mechanical parts like gearboxes

bearings etc

Identify opportunities to improve equipment performance

Recommend shift area leader on mechanical machinery condition inspection points as part of start

up activities during new projects

Assist external vendors during service

Inspection of new received mechanical parts in engineering store

Breakdown maintenance

Attend all breakdowns and undertake repairs as required

Trouble shooting should be fast and effectiveFeedback to area leader

executive for any follow

up required and help in identification of the root cause of the problemsMaintains equipment

parts

and inventories

anticipating needed equipment

parts

and supplies

placing work order in SAP

Recommend materials to be absorbed in stores inventory

Check quality of delivered mechanical spares required to complete maintenance in time Contributes to team effort by accomplishing related results as needed

Diagnose malfunctioning systems

device

and components

using test equipment and hand tools

to locate the cause of a breakdown and correct the problem

Assist shift area leader in standardization and

or localization of spares and equipment

Engineering ImprovementsPropose improvements to increase efficiencies

improve safety standards or assist productionCarry out approved improvementsBe part of start

up teams in engineering projects as required SafetyUndertake all maintenance tasks with appropriate PPE

proceduresAdhere to safe working practices such as working at height regulations like all equipment

motor guards are fitted securelyEnsure equipment is correctly isolated

LOTO procedures

when maintenance is carried outAll floors are kept dry to minimize slipsIdentify

report any unsafe working conditions

machine faultsPropose plant improvements in terms of safety and carry out the same once approvedCarry out regular safety inspections of working areas General MaintenanceKeep mechanical bay

workshop tidy

ready for repairsTest gear drive and other components for stores to confirm operation

Carry out repairs to parts removed if required