Job Description
To manage and control exothermic process operations in the superalloy/master alloy division, ensuring safe, consistent, and efficient production while meeting quality, productivity, and safety standards during the assigned shift.
Key Responsibilities
Production & Process Control
• Supervise and operate exothermic processes for superalloy and master alloy production as per SOPs.
• Ensure correct charging sequence, reaction control, temperature monitoring, and safe handling of exothermic reactions.
• Monitor critical process parameters and take corrective actions to maintain product quality and yield.
• Achieve shift-wise production targets with minimum downtime and process losses.
Safety & Compliance
• Ensure strict adherence to safety norms related to exothermic reactions, high-temperature operations, and hazardous materials.
• Conduct toolbox talks and enforce PPE usage during shift operations.
• Identify potential safety hazards and report near-miss incidents.
• Ensure compliance with statutory, environmental, and internal safety standards.
Quality Assurance
• Coordinate with QC for sampling, testing, and approval of finished alloys.
• Ensure product chemistry, physical properties, and batch traceability meet customer and internal standards.
• Investigate deviations, rejections, and process abnormalities; implement corrective and preventive actions (CAPA).
Shift & Manpower Management
• Lead and manage shift manpower including operators, technicians, and helpers.
• Allocate duties, monitor performance, and ensure discipline during the shift.
• Provide on-the-job training to operators on exothermic process handling and safety practices.
Maintenance & Coordination
• Coordinate with maintenance and electrical teams for breakdowns and preventive maintenance.
• Ensure proper upkeep of furnaces, reaction vessels, molds, and auxiliary equipment.
• Maintain shift logs, production reports, and downtime records.
Continuous Improvement
• Support process optimization, yield improvement, and cost reduction initiatives.
• Assist in trials, new alloy development, and process standardization.
• Participate in audits, root cause analysis, and improvement projects.
Education & Experience
• Qualification:
• B.E./B.Tech in Metallurgy / Chemical / Mechanical Engineering
• Diploma in Metallurgy with relevant experience may also be considered
• Experience:
• 2-5 years of experience in exothermic process operations
• Prior exposure to superalloy, master alloy, ferroalloy, or metal manufacturing industries preferred
Key Skills & Competencies
• Strong understanding of exothermic reactions and high-temperature metallurgical processes
• Knowledge of superalloy and master alloy production
• Safety-focused mindset with hands-on shop-floor experience
• Leadership and shift handling capability
• Problem-solving and decision-making skills
• Basic knowledge of ISO, safety, and quality systems
Key Responsibilities
Production & Process Control
• Supervise and operate exothermic processes for superalloy and master alloy production as per SOPs.
• Ensure correct charging sequence, reaction control, temperature monitoring, and safe handling of exothermic reactions.
• Monitor critical process parameters and take corrective actions to maintain product quality and yield.
• Achieve shift-wise production targets with minimum downtime and process losses.
Safety & Compliance
• Ensure strict adherence to safety norms related to exothermic reactions, high-temperature operations, and hazardous materials.
• Conduct toolbox talks and enforce PPE usage during shift operations.
• Identify potential safety hazards and report near-miss incidents.
• Ensure compliance with statutory, environmental, and internal safety standards.
Quality Assurance
• Coordinate with QC for sampling, testing, and approval of finished alloys.
• Ensure product chemistry, physical properties, and batch traceability meet customer and internal standards.
• Investigate deviations, rejections, and process abnormalities; implement corrective and preventive actions (CAPA).
Shift & Manpower Management
• Lead and manage shift manpower including operators, technicians, and helpers.
• Allocate duties, monitor performance, and ensure discipline during the shift.
• Provide on-the-job training to operators on exothermic process handling and safety practices.
Maintenance & Coordination
• Coordinate with maintenance and electrical teams for breakdowns and preventive maintenance.
• Ensure proper upkeep of furnaces, reaction vessels, molds, and auxiliary equipment.
• Maintain shift logs, production reports, and downtime records.
Continuous Improvement
• Support process optimization, yield improvement, and cost reduction initiatives.
• Assist in trials, new alloy development, and process standardization.
• Participate in audits, root cause analysis, and improvement projects.
Education & Experience
• Qualification:
• B.E./B.Tech in Metallurgy / Chemical / Mechanical Engineering
• Diploma in Metallurgy with relevant experience may also be considered
• Experience:
• 2-5 years of experience in exothermic process operations
• Prior exposure to superalloy, master alloy, ferroalloy, or metal manufacturing industries preferred
Key Skills & Competencies
• Strong understanding of exothermic reactions and high-temperature metallurgical processes
• Knowledge of superalloy and master alloy production
• Safety-focused mindset with hands-on shop-floor experience
• Leadership and shift handling capability
• Problem-solving and decision-making skills
• Basic knowledge of ISO, safety, and quality systems
💡 Quick Summary
Seeking a career-building opportunity? The Shift In-Charge / Senior Engineer – Exothermic Process position is now open for candidates interested in the IT Engineer & Developer Jobs sector. This role in Mumbai offers a professional environment and growth potential.
Requirement Snapshot: Candidates should possess basic communication skills, a proactive attitude, and the ability to work in a team. Experience in IT Engineer & Developer Jobs is a plus.