Shift Fitter

Position Title
Shift FitterPosition Type
Regular
Full
TimePosition Location
MehsanaGrade
Grade 01Requisition ID
35665Job DetailsFunction
Department
Maintenance Global Job Grade Job Title

Technician
Mechanical Operation Region

APEMA
India Global Job Grade
02Position SummaryTechnician
Mechanical OperationResponsibilities And AccountabilitiesTo carry out mechanical maintenance to all areas of the factory
keeping equipment running at optimum efficiency with minimum costs
Undertake maintenance that minimizes downtime
follow up to prevent reoccurrence
He must have 5 to 10 years of hard core maintenance experience in process industry and good knowledge of pumps
valves
bearings
conveyer belt
gear boxes
lubricant used in bearing and pump
gear box
vacuum pumps
alignment setting
compressors
components and its maintenance
reasons for bearing failure etc
He must have knowledge of preventive maintenance
benefits of preventive maintenance and various types of predictive maintenance methodologies
Responsible for completing assigned planned
scheduled Maintenance Tasks and unplanned
reactive
corrective activities to maintain the function and reliability of assigned assets efficiently and effectivelyCarry out assigned scheduled maintenance tasks in a safe
food safe and environmentally safe way and to the expected qualityWork with operations team to address urgent equipment defects and act on opportunity windowsSupport ongoing reliability improvements for equipment and participate in Problem Solving Exercises as requiredProvide accurate and timely feedback and completion of assigned work orders with all required informationRaise Notifications for identified corrective work requirements
Confirms time and TECOs work ordersWork Order AccuracyRaising NotificationsPlanned
Unplanned Maintenance TasksPlanned maintenance
Ensures operation of machinery and mechanical equipment by completing preventive maintenance requirements
Locates sources of problems by observing mechanical devices in operation
listening for problems
using careful measuring and testing instruments report using CMMS package
SAP
Responsible for shift mechanical maintenance work
Assemble
install
test
and maintain mechanical equipment
applications
device using hand tools and power tools
Carry out follow up work
visual and PM checks
as scheduled on CMMS
SAP

Carry out lubrication to plant as scheduleCarry out routine adjustments to prolong equipment lifeFabricates
welding
repair parts by using machine shop instrumentation and equipment
Communicate with operators to establish early equipment failure
Maintains equipment
parts
and inventories
anticipating needed equipment
parts
and supplies
placing work order in SAP
Prepares mechanical maintenance reports by collecting
analyzing
and summarizing information and trends
Carry out predictive maintenance activities like vibration monitoring etc
on moving mechanical parts like gearboxes
bearings etc
Identify opportunities to improve equipment performance
Recommend shift area leader on mechanical machinery condition inspection points as part of start
up activities during new projects
Assist external vendors during service
Inspection of new received mechanical parts in engineering store
Breakdown maintenance
Attend all breakdowns and undertake repairs as required
Trouble shooting should be fast and effectiveFeedback to area leader
executive for any follow
up required and help in identification of the root cause of the problemsMaintains equipment
parts
and inventories
anticipating needed equipment
parts
and supplies
placing work order in SAP
Recommend materials to be absorbed in stores inventory
Check quality of delivered mechanical spares required to complete maintenance in time Contributes to team effort by accomplishing related results as needed
Diagnose malfunctioning systems
device
and components
using test equipment and hand tools
to locate the cause of a breakdown and correct the problem
Assist shift area leader in standardization and
or localization of spares and equipment
Engineering ImprovementsPropose improvements to increase efficiencies
improve safety standards or assist productionCarry out approved improvementsBe part of start
up teams in engineering projects as required SafetyUndertake all maintenance tasks with appropriate PPE
proceduresAdhere to safe working practices such as working at height regulations like all equipment
motor guards are fitted securelyEnsure equipment is correctly isolated
LOTO procedures
when maintenance is carried outAll floors are kept dry to minimize slipsIdentify
report any unsafe working conditions
machine faultsPropose plant improvements in terms of safety and carry out the same once approvedCarry out regular safety inspections of working areas General MaintenanceKeep mechanical bay
workshop tidy
ready for repairsTest gear drive and other components for stores to confirm operation
Carry out repairs to parts removed if required